Thermal Reclamation
FEATURES:
- DEAD BED: Protects the ceramic insulation from abrasion, Provides additional thermal insulation, Enables the 3 year guarantee on furnace lining and bubble cap burners
- THERMAL INSULATION: Ceramic blanket, ceramic board and ‘Dead Bed’ sand insulation, Reduces energy consumption
- STAINLESS STEEL BUBBLE CAPS: Introduces gas/air mix into the furnace, Provides fluidization of sand, Stainless steel construction for long life
- HEAT EXCHANGER AS STANDARD: Takes heat energy from the hot sand and warms the fluidization air, Reduces gas consumption, Zero maintenance
Advantages
ADVANTAGES OF PX THERMAL DESIGN
- Reliable Performance
- Robust construction
- Minimal maintenance costs
- Fast warm up times
- Suitable for continuous or intermittent operation
- Modular low thermal mass furnace lining
- Fully-automatic PLC operation & Self Diagnostic controls
- No burner tubes to maintain
- Multi-zone stainless steel gas/air fluidization modules
- Individual zone temperature controls
- No castable or refractory brick
- No afterburner requirement
- No hot sand discharge gates required
- No moving parts in the Calciner, Heat Exchanger or Cooler Classifier
- Sand treatment time appropriate for each application
- Integral Heat Exchanger to preheat the fluidizing combustion air
- Excellent environmental conformity for VOC’s and particulates
- Integral cooling and classification
- No direct fluid bed metal containment tank
- Stress-free fluid bed containment
- Unique DEAD BED (patented)
Specifications
Thermal Reclamation
Thermal Reclaimer Combustion Chamber Moled Selector
Loss on Ignition % Up To Natural Gas # Average Consumption Propane # Average Consumption
TPH 1% 1.5% 2.0% 2.5% 3.0% 3.5% 4.0%
.25 PXO.6G PXO.6G PXO.6G PX0.6G PX0.6G PX0.6G PX1G 1506 ft3/T 47 m3/mT 20 lb/T 10 Kg/mT
0.5 PXO.6G PX1G PX1G PX1G PX1.5G PX1.5G PX1.5G 1090 ft3/T 34 m3/mT 16 lb/T 8 Kg/mT
1.0 PX1.5G PX1.5G PX2G PX2G PX3G PX3G PX3G 897 ft3/T 28 m3/mT 12 lb/T 6 Kg/mT
1.5 PX2G PX3G PX3G PX3G PX4G PX4G PX5G 833 ft3/T 26 m3/mT 12 lb/T 6 Kg/mT
2.0 PX3G PX3G PX4G PX4G PX5G PX6G PX6G 801 ft3/T 25 m3/mT 12 lb/T 6 Kg/mT
2.5 PX3G PX4G PX5G PX6G PX6G PX7G PX8G 801 ft3/T 25 m3/mT 12 lb/T 6 Kg/mT
3.0 PX4G PX5G PX6G PX7G PX7G PX8G PX9G 737 ft3/T 23 m3/mT 10 lb/T 5 Kg/mT
4.0 PX5G PX7G PX7G PX9G PX10G PX11G PX12G 737 ft3/T 23 m3/mT 10 lb/T 5 Kg/mT
5.0 PX7G PX8G PX9G PX11G PX12G PX14G PX15G 737 ft3/T 23 m3/mT 10 lb/T 5 Kg/mT
6.0 PX8G PX10G PX11G PX13G PX15G PX16G 704 ft3/T 22 m3/mT 10 lb/T 5 Kg/mT
8.0 PX11G PX13G 737 ft3/T 23 m3/mT 10 lb/T 5 Kg/mT
10.0 PX14G PX16G 704 ft3/T 22 m3/mT 10 lb/T 5 Kg/mT
12.0 PX17G 737 ft3/T 23 m3/mT 10 lb/T 5 Kg/mT
SIZING
- All systems are designed using computer-aided calculations to ensure all systems meet the requirements of the individual customer.
- Typical utilities are around 19.25 m³ (680ft³) / hr natural gas and 40kW installed electrical power, per metric ton of material processed. Compressed air and water services will also be required.
- The unit is designed to accommodate Loss-On-Ignition (LOI) levels of feed material.
- Thermal units are sized based on Loss-On-Ignition (LOI) levels relative to combustion of residual resin and appropriate oxygen requirements.