Sightia Surface Evaluation

Sightia™ is the brand name of the technology used to evaluate residual stress on surfaces after the blasting and peening processes. It was developed by Sinto, delivering surface evaluation treatment as a total package.

Sightia series offers total support for surface evaluation in all industries where high durability is required to be measured. This technology is applicable to various industries, from component parts for automotive, aircraft, and construction machinery to springs, dies, tools, etc.

We have enabled the measurement and inspection of various surfaces that couldn’t be evaluated previously. Sinto offers 2 different measurements. The first option is the ECNI-1 and the second option is the PSMX-II.

FEATURES:

  • Validate residual stress values
  • Nondestructive residual stress validation
  • X-ray diffraction
  • Surface evaluation technology used after the blasting and peening process
  • Fastest in the world, collect data with the PSMX-II and with the ECNI-I in only 10 seconds
  • Applicable to various industries and offers total support for surface evaluation where high strength is required
  • Gears, auto parts, aerospace, railways, bridges, infrastructure, construction

Sightia Surface Evaluation

 

PSMX-II

  • Fastest X-ray diffraction residual stress measurement device on the market
  • Two models
    • Standard model: measures the residual stress on parts after they have been peened, 10 second cycle time
    • High Speed model: 6 to 7 second cycle time, provides total visualization of stress value measured at the part surface
  • In-line stress measurement device
  • Incorporating a single piece process flow achieves inspection of surface residual stresses of all products within cycle time
  • It is possible to inspect in-line by integrating the technology into existing shot peening treatment equipment conveyor lines. It makes in-line quality control possible and prevents distribution of defective products

ECNI-I

  • Non-destructive, inspect the entire peened surface without damaging it
  • Uses an eddy current probe to test parts prior to peening to make sure parts are free of defects
  • Real-time, in-line inspection device that can be used on parts with an OD between 20-250mm and a width of 20-60mm
  • Inspects peening quality without causing damage to parts
  • Test data is collected within 3 seconds and a pass/fail result can be determined
  • Possible to inspect all products by installing a device into your existing conveyor

Specifications

PSMX-II

DescriptionPSMX-II

Sensor body Dimensions
Standard type: 9"x 6" x 5"
(231mm x 144.5mm x 118mm)
High-power type: 13" x 5" x 5.5" (322mm x 130.5mm x 140mm)
Sensor body weightStandard type: 10 lbs. (Approx. 4.5kg)
High-power type: 20 lbx. (Approx. 9.5kg)
Power supply unit dimensions12 " x 12" x 7" (300mm x 302mm x 176mm)
Power supply unit weight13 lbs. (Approx. 6kg)
Measurement itemResidual stress
Measurement objectIron (ferrite) *including interlocking PVC shield to fit measurement object
Measurement timeApprox. 10 seconds (depending on the measurement object and specifications)
X-ray tubeStandard type: Cr-Ka 30kV, 1.6mA 48W
Distance from sampleIron (ferrite)
<1" (20 mm)
Range of sample in Z axis<.1" (0.2mm)

ECNI-I

NameECNI-I
Dimensions
14" x 6" x 8"
(358mm x 147mm x 195mm)
Weight
2 lbs. (3.0 kg)
Power Supply
DC24V, 30W
Interface
EXT I/O, SD memory card, RS232C
Operating temperature and humidity range
0 - 40° C, 80% or less (non-condensing)
Memory capacity for judgment conditions
100 patterns
Measurement object: MaterialFerromagnetic material such as steel and nickel alloy
Measurement object: ShapeAxially symmetric parts (a product of non-axially symmetrical parts requires two-axis positioning)
*Probe is designed to fit the object to be measured, outer diameter: 20-25mm width: 20-60mm
Measurement time
Approx. 3 seconds
AC adapter
AC 100 - 240V
Storage case Dimensions
22" x 18" x 10"
(560mm x 455mm x 265mm)
Storage Case Weight
16.5 lbs (7.5kg)
Interface cable
"D-SUB 15-pin cable 15m (EXT I/O)
D-SUB 9-pin cable 5m (RS232C)"

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Specs