The Challenge
Waste greensand is heavily contaminated with clay, coal dust and residual binder. The urethane (cold box) process is very susceptible to clay and if not removed will reduce bench life and strength.The Tinker Omega Sinto solution
Avoid the Traditional process combining pneumatic scrubbing with thermal processing.… Read more >Smart Gate:
Fully adjustable sand flow Fully adjustable sand blending Interlinked with NexGen2 Controls for auto resin adjustment Total sand control flexibilityMixer Inlet Gates:
6 cylinder gate (3 sands) 4 cylinder gate (2 sands) Low/high gate (1 sand)Powder Feeders:
Flexible sided hopper Optional EZ-CalPowder feedersStandard Features:
Upgraded Rockwell PLC Platform – Standard Large Format Touch-screen for Ease of Access and Set-up Programmable Recipes for Sand and Resin Control Manual and Automatic Control over All Mixer Operations Internal Diagnostics and Troubleshooting Guidelines Multi-level Secure Access with Remote Technician available Optional Path Control on Articulating Mixers Integrate with Sand Heater and Additive Feeders… Read more >For the production of cores without the need for a gas hardened system
NBB Core Shooter
INTEGRATED CONTROL PANEL: With mixer recipe and core shooter control INTEGRATED MIXING: On-demand mixing, Pivots for calibration or bench core making HIGH VOLUME BLOW PRESSURE: With easy adjustmentNBBI Core Shooter
Product more consistent cores with better density Lower cost alternative compared to gas cures Works with most no-bake processes Does not require dedicated mixer Minimal tooling modification required Side clamp for vertical-split tooling (optional) Dual blow heads used for large and complex boxes (optional)… Read more >FEATURES:
DEAD BED: Protects the ceramic insulation from abrasion, Provides additional thermal insulation, Enables the 3 year guarantee on furnace lining and bubble cap burners THERMAL INSULATION: Ceramic blanket, ceramic board and ‘Dead Bed’ sand insulation, Reduces energy consumption STAINLESS STEEL BUBBLE CAPS: Introduces gas/air mix into the furnace, Provides fluidization of sand, Stainless steel construction for long life HEAT EXCHANGER AS STANDARD: Takes heat energy from the hot sand and warms the fluidization air, Reduces gas consumption, Zero maintenance… Read more >For the reduction of LOI by mechanical processing of the sand, without damaging the sand.
The ‘USR’ Secondary Attrition Unit removes a significant portion of the binder without thermal processing and without regard to type of resin. Improve your mechanical reclamation of foundry sand up to 90%, even on hard-to-reclaim processes such as alkaline phenolic or silicate.… Read more >
For separating and reclaiming chromite sand with purity levels greater than 98%
FEATURES:
FERRITE DRUM MAGNET: For removal of metal contaminants and ‘Dead’ chromite HIGH INTENSITY RARE EARTH MAGNET: For separation of chromite from the silica FLUID BED DENSITY SEPARATOR: Final stage separation to ensure maximum purity, Fully adjustable, Low maintenance… Read more >Features:
INLET MESH DROP-OUT AREA: Prevents oversize particles and metallics from entering the fluid bed, Hinged door for screen inspection and cleaning HIGH EFFICIENCY HEAT EXCHANGER: Excellent heat transfer properties, Zero corrosion, Sand cooled to within 6 degrees of water inlet temperature MAGNEHELIC GAUGE: Accurately shows negative pressure inside cooler, At-a-glance performance indicator, Enables precise fines removal… Read more >FEATURES:
HEAVY DUTY DECK: Long life, wear resistant deck, Hardox® wear-resistant bars ANTI-SPILL SKIRT: Reduces sand spillage LATERAL MOVEMENT ARRESTER: Prevents damage to springs and bodyOPTIONS:
Cardan shaft with oil splash lubrication Complete System… Read more >FEATURES:
HEAVY DUTY DECK: For long life and wear-resistant deck and Hardox® wear-resistant bars ANTI-SPILL SKIRT: Reduces sand spillage POWERED CLEAN-OUT DOOR: Enables fast and easy cleaning 2-STAGE SCRUBBING: Reduces lumps in grain size and has a 2 screen designOPTIONS:
Exciter Driven Option Complete System… Read more >